Die Design
Precision engineered molds for high-performance metal casting solutions
Die Casting Design Portfolio
Explore our precision-engineered die casting molds optimized for part quality and production efficiency
High-Pressure Die Casting Mold
Precision-engineered die casting mold for high-volume production of complex aluminum components.
This advanced mold incorporates optimized cooling channels, balanced gating system, and precise venting to ensure consistent part quality while minimizing cycle time and porosity issues.
Technical Specifications:
- •Material: H13 Tool Steel with special treatment
- •Cavity: Single cavity configuration
- •Cooling: Conformal cooling channels
- •Gating: Balanced multi-point system
- •Applications: Automotive powertrain components
Multi-Cavity Die Casting Tool
Advanced multi-cavity die casting tool designed for simultaneous production of multiple components.
This high-efficiency die casting tool features balanced runner and gating systems with integrated thermal control, ensuring consistent filling and cooling across all cavities for maximum productivity.
Technical Specifications:
- •Material: Premium H13 with nitride treatment
- •Cavities: 4-cavity system
- •Shot Weight: Up to 2.5kg aluminum
- •Temperature Control: Multi-zone thermoregulation
- •Applications: Consumer electronics housings
Complex Core Assembly Die Casting System
Advanced die casting tool with sophisticated core assembly for complex internal geometries.
This state-of-the-art die casting system features a precision-engineered core assembly designed to create complex internal cavities and channels. The tool incorporates advanced cooling circuits, precision slides, and optimized venting for consistent high-quality castings.
Technical Specifications:
- •Material: Premium H13 Tool Steel with specialized coatings
- •Core System: Multi-component precision assembly
- •Cooling: Strategic cooling channels through core components
- •Special Features: Automated core extraction, thermal monitoring
- •Applications: Complex automotive and hydraulic components
Precision Slide Mechanism Die Casting Tool
High-performance die casting tool with advanced slide mechanisms for undercut features.
This sophisticated die casting tool incorporates precision-engineered slide mechanisms to enable the production of components with complex undercut features. The system features hydraulic actuation, thermal isolation, and optimized cooling for reliable operation.
Technical Specifications:
- •Material: H13 Tool Steel with specialized surface treatments
- •Slide System: Hydraulically actuated precision mechanisms
- •Thermal Management: Isolated slides with independent cooling
- •Special Features: Position monitoring, automated ejection
- •Applications: Automotive structural components with complex geometry
Multi-Action Die Casting Mold System
Advanced die casting mold with multiple synchronized actions for complex component production.
This innovative die casting mold incorporates multiple synchronized actions to enable the production of complex components with undercuts and intricate features. The design includes specialized cooling channels, optimized venting, and precision actuation systems.
Technical Specifications:
- •Material: Premium grade H13 with specialized heat treatment
- •Actions: Multiple synchronized movements during cycle
- •Cooling: Strategic thermal management throughout tool
- •Special Features: Synchronized hydraulic system, wear-resistant components
- •Applications: Complex structural and functional components
Thermal Management Die Casting System
Specialized die casting tool with advanced thermal management for optimal solidification control.
This advanced die casting tool features sophisticated thermal management systems to control the solidification process precisely. The design incorporates strategically positioned cooling channels, thermal barriers, and temperature monitoring to ensure optimal microstructure and minimal porosity.
Technical Specifications:
- •Material: H13 Tool Steel with thermal optimization
- •Cooling: Multi-zone system with independent control
- •Thermal Monitoring: Integrated temperature sensors
- •Special Features: Controlled solidification progression
- •Applications: High-integrity structural components
Ejection System Die Casting Tool
High-performance die casting tool with advanced ejection system for reliable part removal.
This specialized die casting tool incorporates an advanced ejection system designed for reliable and consistent part removal. The design features precision-engineered ejector pins, optimized ejection sequence, and specialized surface treatments for minimal sticking.
Technical Specifications:
- •Material: Premium H13 with specialized surface treatment
- •Ejection: Multi-point synchronized system
- •Surface Treatment: Anti-stick coating on critical surfaces
- •Special Features: Sequential ejection control, ejection monitoring
- •Applications: Complex components with challenging extraction
Gating System Optimization Design
Precision-engineered die casting tool with optimized gating system for superior metal flow.
This advanced die casting tool features a carefully designed gating system optimized for controlled metal flow and minimal turbulence. The design incorporates balanced runners, precision gates, and strategic venting to ensure complete cavity filling with minimal defects.
Technical Specifications:
- •Material: H13 Tool Steel with wear-resistant inserts
- •Gating: Optimized for laminar flow and minimal turbulence
- •Venting: Strategic vacuum-assisted venting system
- •Special Features: Balanced filling, minimal entrapped gases
- •Applications: Thin-wall components with high surface quality
Precision Core Pin Die Casting System
Specialized die casting tool with precision core pins for complex internal features.
This sophisticated die casting tool incorporates precision-engineered core pins to create complex internal features and hollow sections. The design includes advanced cooling through the cores, specialized surface treatments, and precise alignment features.
Technical Specifications:
- •Material: Premium H13 with specialized coatings
- •Core Design: Precision-ground pins with internal cooling
- •Thermal Management: Through-core cooling channels
- •Special Features: Wear-resistant surfaces, precision alignment
- •Applications: Hydraulic components with critical internal channels
Thin-Wall Die Casting Tool System
Advanced die casting tool specialized for thin-wall component production with consistent quality.
This state-of-the-art die casting tool is engineered specifically for the production of thin-wall components with exceptional dimensional accuracy. The design incorporates rapid filling capabilities, advanced venting, and precise thermal control to ensure complete filling and minimal defects.
Technical Specifications:
- •Material: Premium grade H13 with specialized heat treatment
- •Wall Capability: Down to 0.8mm depending on alloy
- •Filling: High-speed capability with controlled velocity
- •Special Features: Enhanced venting, precise thermal control
- •Applications: Lightweight automotive and consumer electronics components
Structural Component Die Casting System
High-performance die casting tool for structural components with optimal mechanical properties.
This advanced die casting tool is designed specifically for producing structural components with exceptional mechanical properties. The system incorporates controlled solidification progression, strategic gating, and optimized thermal management to ensure consistent microstructure and minimal porosity.
Technical Specifications:
- •Material: H13 Tool Steel with specialized thermal properties
- •Design: Optimized for structural integrity
- •Thermal Management: Controlled solidification sequence
- •Special Features: Porosity minimization, directional solidification
- •Applications: Critical structural components for automotive and aerospace
Our Die Casting Capabilities
High-Pressure Die Casting
Specialized mold design for aluminum, zinc, and magnesium alloy components with thin walls and complex geometries.
Low-Pressure Die Casting
Precision mold engineering for larger components requiring superior mechanical properties and minimal porosity.
Multi-Slide Die Casting
Advanced tooling design for complex components with undercuts, side features, and intricate geometries.